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The Mountaineer Online



Corps of Engineers digs for green energy at Fort Drum


Crews work on trenches associated with geothermal wells at the child development center being constructed at Fort Drum. Black pipes show the geothermal wells that will be part of the facility's heating and cooling system. The Army Corps of Engineers has incorporated geothermal into 19 buildings completed, under construction or under design at Fort Drum since first trying it in 2004. Photo by Chris Gardner.
 
Crews work on trenches associated with geothermal wells at the child development center being constructed at Fort Drum. Black pipes show the geothermal wells that will be part of the facility's heating and cooling system. The Army Corps of Engineers has incorporated geothermal into 19 buildings completed, under construction or under design at Fort Drum since first trying it in 2004. Photo by Chris Gardner.
 

Chris Gardner

Contributor

With construction booming in the area and the Army looking for more ways to “green” its construction practices and buildings, the Fort Drum Program Office of the Army Corps of Engineers, New York District, decided to look into alternative sustainable energy sources for new construction. One sustainable energy source is geothermal systems for heating and cooling.

The Corps of Engineers first started using geothermal systems at Fort Drum in 2004, for the construction of the Wheeler-Sack Army Airfield Complex. This system provides a renewable source of energy for heating and cooling.

The temperature below the earth’s surface remains nearly constant between 50 and 60 degrees Fahrenheit. The geothermal system consists of a network of pipes buried in the ground and filled with liquid, which acts as a heat exchanger to transfer energy to and from a building. The geothermal heat pump system provides temperature control inside buildings without burning fossil fuels like traditional systems.

“By using these systems, we exceed our military energy requirements and reduce utility costs for Fort Drum,” said Edward Sim, New York District’s program manager at Fort Drum.

As far as the occupants’ experience in these facilities, the actual heating and cooling of rooms works similar to traditional systems. Occupants can adjust the temperature on a room-by-room basis, and the installation can adjust the temperature from a central location.

After success with the geothermal systems in barracks projects from 2004 through 2008, the Fort Drum Program Office is now providing geothermal as a primary option for heating and cooling needs in all new construction where it’s feasible. Geothermal does not lend itself to large open area buildings, like hangars and vehicle maintenance facilities, where instead the Corps of Engineers uses a green feature called “solar walls.” Projects that lend themselves to geothermal heating and cooling range from barracks facilities to administrative buildings.

“We heard concerns during the design phase in 2003 that geothermal systems would not work for our applications,” said Phil Favret, project manager at the Fort Drum Program Office. “But the Wheeler-Sack barracks is proof that the systems do work here at Fort Drum.”

A new child development center now under construction incorporates a geothermal heating and cooling system. The facility is designed to be Fort Drum’s first LEED (Leadership in Environmental Engineering and Design) Gold building. The $6 million CDC will be approximately 17,000 square feet, and contractors have drilled 16 wells to handle the facility’s heating and cooling needs. The wells are approximately 425 feet deep and took about a week to drill. The depths of geothermal wells will vary throughout the installation, depending on the geology / thermal conductivity of the area.

Using geothermal energy reduces energy costs by reducing the amount of fossil fuels burned, which can be intense during Fort Drum’s extreme winters – where temperatures can reach well below zero and have been known to reach the negative 30s. The geothermal performs very well, even in the cold, Favret said, but he noted that in the most extreme temperatures, the system can sometimes need a boost from traditional heating sources.

Despite geothermal costing approximately 30 percent more during the construction phase than traditional heating and cooling systems, Sim said that “payback” – the amount of time it takes for a facility to recoup that initial cost with money saved in utilities – is generally three to seven years. The payback time depends on the building size and the fluctuating cost of fossil fuels, which in recent years has actually shortened the estimated payback time. He said the Program Office is looking into monitoring systems to determine the specific return on investment of geothermal at Fort Drum.

During initial design of the Wheeler-Sack Army Airfield Complex in 2002, engineers from the Fort Drum Program Office met with Indian River School District officials, who incorporated a geothermal system into one of their large building additions. Engineers toured the facility and talked to the users as well as the design firm to get a better idea about the system operation and performance capabilities.

After learning more about the concept, visiting other facilities that used geothermal and getting a better understanding of the specifics of geothermal design, the Program Office staff was ready to incorporate it into the designs and contract language of the barracks in the Wheeler-Sack Army Airfield Complex being solicited. The barracks were two of 17 buildings in a $100 million complex that was completed in 2006.

Favret said they were pleased with the completed project and a bit surprised at how well the geothermal systems work in the minus-20-degree temperatures.

“We conducted a survey of the residents in the barracks over at Wheeler-Sack barracks, and we received positive responses from all (who were) surveyed,” Favret said.

Geothermal has been incorporated where feasible during the construction of facilities since 2004. As of today, geothermal has been incorporated into 19 buildings completed, under construction or under design at Fort Drum. This includes the aforementioned child development center, 11 barracks buildings, a brigade and a battalion headquarters building and the addition to Guthrie Clinic. It also was used in the recently completed Warrior in Transition Complex constructed for injured Soldiers and will be included in the next two facilities to be added to this complex.

 

(Gardner works with the U.S. Army Corps of Engineers, New York District.)





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